» Articles » PMID: 37112073

The Additive Manufacturing Approach to Polydimethylsiloxane (PDMS) Microfluidic Devices: Review and Future Directions

Overview
Publisher MDPI
Date 2023 Apr 28
PMID 37112073
Authors
Affiliations
Soon will be listed here.
Abstract

This paper presents a comprehensive review of the literature for fabricating PDMS microfluidic devices by employing additive manufacturing (AM) processes. AM processes for PDMS microfluidic devices are first classified into (i) the direct printing approach and (ii) the indirect printing approach. The scope of the review covers both approaches, though the focus is on the printed mold approach, which is a kind of the so-called replica mold approach or soft lithography approach. This approach is, in essence, casting PDMS materials with the mold which is printed. The paper also includes our on-going effort on the printed mold approach. The main contribution of this paper is the identification of knowledge gaps and elaboration of future work toward closing the knowledge gaps in fabrication of PDMS microfluidic devices. The second contribution is the development of a novel classification of AM processes from design thinking. There is also a contribution in clarifying confusion in the literature regarding the soft lithography technique; this classification has provided a consistent ontology in the sub-field of the fabrication of microfluidic devices involving AM processes.

Citing Articles

Compression Response of Silicone-Based Composites with Integrated Multifunctional Fillers.

Bak I, Kim J, Ruba A, Ross D, Lee K Polymers (Basel). 2025; 17(4).

PMID: 40006162 PMC: 11859030. DOI: 10.3390/polym17040500.


Exploring oncology treatment strategies with tyrosine kinase inhibitors through advanced 3D models (Review).

Isinelli G, Failla S, Plebani R, Prete A Med Int (Lond). 2025; 5(2):13.

PMID: 39790707 PMC: 11707505. DOI: 10.3892/mi.2024.212.


Advancements in Polymer Biomaterials as Scaffolds for Corneal Endothelium Tissue Engineering.

Wu K, Belaiche M, Wen Y, Choulakian M, Tran S Polymers (Basel). 2024; 16(20).

PMID: 39458711 PMC: 11511139. DOI: 10.3390/polym16202882.


Lab-on-Chip Systems for Cell Sorting: Main Features and Advantages of Inertial Focusing in Spiral Microchannels.

Petruzzellis I, Martinez Vazquez R, Caragnano S, Gaudiuso C, Osellame R, Ancona A Micromachines (Basel). 2024; 15(9).

PMID: 39337795 PMC: 11434521. DOI: 10.3390/mi15091135.


Dimension compensation of printed master molds by a desktop LCD 3D printer for high-precision microfluidic applications.

Zhang X, Liu Y, Bao Y, Zheng Z, Mi J, Tang Y Mikrochim Acta. 2024; 191(10):583.

PMID: 39245704 DOI: 10.1007/s00604-024-06654-0.


References
1.
Zhu J, Wang M, Zhang H, Yang S, Song K, Yin R . Effects of Hydrophilicity, Adhesion Work, and Fluid Flow on Biofilm Formation of PDMS in Microfluidic Systems. ACS Appl Bio Mater. 2022; 3(12):8386-8394. DOI: 10.1021/acsabm.0c00660. View

2.
Bhattacharjee T, Zehnder S, Rowe K, Jain S, Nixon R, Sawyer W . Writing in the granular gel medium. Sci Adv. 2015; 1(8):e1500655. PMC: 4643780. DOI: 10.1126/sciadv.1500655. View

3.
OBryan C, Bhattacharjee T, Hart S, Kabb C, Schulze K, Chilakala I . Self-assembled micro-organogels for 3D printing silicone structures. Sci Adv. 2017; 3(5):e1602800. PMC: 5425239. DOI: 10.1126/sciadv.1602800. View

4.
Paoli R, Samitier J . Mimicking the Kidney: A Key Role in Organ-on-Chip Development. Micromachines (Basel). 2018; 7(7). PMC: 6190229. DOI: 10.3390/mi7070126. View

5.
Dahlberg T, Stangner T, Zhang H, Wiklund K, Lundberg P, Edman L . 3D printed water-soluble scaffolds for rapid production of PDMS micro-fluidic flow chambers. Sci Rep. 2018; 8(1):3372. PMC: 5820269. DOI: 10.1038/s41598-018-21638-w. View