CAD/CAM Versus 3D-printing/pressed Lithium Disilicate Monolithic Crowns: Adaptation and Fatigue Behavior
Affiliations
Objectives: this study aimed to evaluate the adaptation and fatigue behavior of lithium disilicate glass-ceramic (LD) monolithic crowns produced by press (combined with 3D-printing) and CAD/CAM milling (control) techniques.
Methods: thirty abutment preparations with a chamfer finish line were produced with a dentin analogue material and scanned with extraoral scanner. Captured images were processed using CAD software to design a premolar. Blocks of LD were milled using CAD/CAM system. For the press technique, crowns were first 3D-printed using a polymeric material and the heat-pressing protocol was performed. Crowns were adhesively cemented to the abutments and scanned using micro-CT. Files were processed and cross-sectional images were analysed in five measuring points: marginal, axial angle, axial, occlusal angle and occlusal. Fatigue test was performed in a MTS universal testing machine (2 Hz, 37°C distilled water) using an anatomic composite piston, following the step-stress method. Failures were detected with an acoustic system and confirmed by transillumination. A cumulative damage-Weibull distribution (95% CI) was used to analyze the fatigue data. Gap thickness data were analyzed using Kruskal-Wallis and Student-Newman-Keuls tests (α=0.05).
Results: CAD/CAM milling resulted in larger gap thickness in the occlusal area and smaller gap thickness in the axial angle and axial area than press (p<0.05). The probability of failure was similar for crowns produced with CAD/CAM milling and press. The most frequent failure mode was radial crack.
Conclusions: LD crowns produced using the combination of 3D-printing/press technique showed similar fatigue behavior than CAD/CAM milled control group, and resulted in smaller gap thickness at the occlusal region.
Clinical Significance: A more controlled process can be achieved by replacing conventional restoration waxing with 3D printing, which in combination with the press technique produces lithium disilicate glass-ceramic monolithic crowns with good adaptation and high fatigue survival.
Gatin E, Iordache S, Iordache A, Totan Ripsvki A, Moldovan A, Luculescu C Polymers (Basel). 2025; 17(2).
PMID: 39861293 PMC: 11769571. DOI: 10.3390/polym17020221.
Effect of the CAD/CAM Milling Protocol on the Fracture Behavior of Zirconia Monolithic Crowns.
Oliveira A, Ziglioli N, Marocho S, Satterthwaite J, Borba M Materials (Basel). 2024; 17(12).
PMID: 38930350 PMC: 11206009. DOI: 10.3390/ma17122981.
Periferakis A, Periferakis A, Troumpata L, Dragosloveanu S, Timofticiuc I, Georgatos-Garcia S Biomimetics (Basel). 2024; 9(3).
PMID: 38534839 PMC: 10968486. DOI: 10.3390/biomimetics9030154.
Timofticiuc I, Calinescu O, Iftime A, Dragosloveanu S, Caruntu A, Scheau A J Funct Biomater. 2024; 15(1).
PMID: 38248674 PMC: 10816811. DOI: 10.3390/jfb15010007.
Farag E, Sabet A, Ebeid K, El Sergany O BMC Oral Health. 2024; 24(1):73.
PMID: 38212816 PMC: 10785357. DOI: 10.1186/s12903-024-03851-4.