Study on the Continuous Whole Process Preparation of Peptizable Pseudoboehmite by High Gravity Strengthening Reaction of CO and Heat Transfer

The preparation of highly peptizable pseudoboehmite faces challenges such as slow reaction rate, prolonged aging times leading to poor peptization performance, and difficulty in achieving continuous production. In this study, a novel approach was proposed involving a high gravity reactor to enhance carbonation reaction control for pseudoboehmite nucleation, a high gravity steam heating process, and a continuous aging process in pipelines. By coupling these three processes, the continuous whole process production of highly peptizable pseudoboehmite under high gravity conditions was achieved. First, the effect of high gravity reactor enhancement on the reaction and the resulting solid phase was investigated. Second, the impact of aging temperature and time on the solid phase formed at different reaction end points was studied using high gravity and steam heating of the liquid phase. Furthermore, the influence of synthesis conditions on the peptization performance of pseudoboehmite was extensively examined. Finally, the nucleation and growth mechanisms of pseudoboehmite under high gravity conditions were analyzed. It was found that increasing high gravity factor, CO gas flow rate, and CO content accelerated carbonation reaction rate, promoting pseudoboehmite crystal nucleation. Increasing aging temperature and time facilitated the growth of pseudoboehmite nuclei and improved peptization performance. The high gravity device altered the gas-liquid phase contact state of traditional kettle-type equipment, reducing the reaction time and heating time from minutes to seconds, thus achieving the continuous whole process production of pseudoboehmite with a peptization index of 100% from sodium aluminate solution by kiln flue gas.