Property Improvements of Silica-Filled Styrene Butadiene Rubber/Butadiene Rubber Blend Incorporated with Fatty-Acid-Containing Palm Oil

Using vegetable oils as a plasticizer or processing aid in green rubber products is becoming popular due to environmental concerns. However, differences in vegetable oil processing result in varying amounts of low-molecular-weight (low-MW) free fatty acids (FFAs) in their composition, which range from 2% to 30%. This research investigated how the properties of silica-filled styrene butadiene rubber (SBR) and butadiene rubber (BR) blends were affected by the presence of FFAs in palm oil (PO). The rubber compounds containing a 70/30 SBR/BR blend, 30 phr of silica, and 2 phr of bis-(3-triethoxysilylpropyl) tetrasulfide (TESPT), and the vulcanizing agents were prepared and tested. The PO content was kept constant at 20 phr, while the number of FFAs, i.e., lauric acid (LA), palmitic acid (PA), and oleic acid (OA), in PO varied from 10-30%. The viscosity, dynamic mechanical properties, morphology, cure characteristics, and mechanical properties of the rubber blend were then measured. Regardless of the FFA types, increasing FFA content in PO decreased scorch time, cure time, minimum torque, and viscosity. As the FFA content increased, the torque difference and crosslink density also increased, which led to higher hardness, modulus, tensile strength, and abrasion resistance. The FFA types had a slight effect on the vulcanizate properties, even though LA showed slightly better mechanical properties than PA and OA. The results reveal that FFAs in PO not only improve processability but also function as a co-activator in silica-filled sulfur-vulcanized SBR/BR blend compounds.